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Life Cycle Assessment of Polyurethane Foams from Polyols Obtained through Chemical Recycling.

ABSTRACT: In this research, the results of the life cycle assessment of polyurethane (PUR) foams with different recycled polyol contents are presented. A methodological framework implementing laboratory activities directly into the life cycle assessment has been developed. Laboratory activities made the primary data related to the recycled polyol production available through the glycolysis of polyurethane scraps and the subsequent production and characterization of the foams. Five different formulations were analyzed with glycolyzed polyol content ranging from 0 to 100%. A comprehensive set of impact categories was considered. To ensure the robustness of the results, the influence of two different end-of-life allocation approaches was investigated, and the model was subjected to sensitivity and uncertainty analyses. Formulations with recycled content of 50 and 75% scored better environmental impacts compared to others. The main contributions to the overall impact resulted to be related to the production of isocyanate and virgin polyol. Physical characteristics such as density and thermal conductivity emerged as the main variables to be considered to minimize the overall environmental impacts of PUR foams.

SUBMITTER: Marson A

PROVIDER: S-EPMC7818590 | biostudies-literature | 2021 Jan

REPOSITORIES: biostudies-literature

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Life Cycle Assessment of Polyurethane Foams from Polyols Obtained through Chemical Recycling.

Marson Alessandro A Masiero Massimiliano M Modesti Michele M Scipioni Antonio A Manzardo Alessandro A

ACS omega 20210107 2

In this research, the results of the life cycle assessment of polyurethane (PUR) foams with different recycled polyol contents are presented. A methodological framework implementing laboratory activities directly into the life cycle assessment has been developed. Laboratory activities made the primary data related to the recycled polyol production available through the glycolysis of polyurethane scraps and the subsequent production and characterization of the foams. Five different formulations w ...[more]

PMID: 33490830

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Project description:Polyurethane (PU) is widely used in many aspects of modern life because of its versatility and resistance. However, PU waste disposal generates large problems, since it is slowly degraded, there are limited recycling processes, and its destruction may generate toxic compounds. In this work, we isolated fungal strains able to grow in mineral medium with a polyester PU (PS-PU; Impranil DLN) or a polyether PU (PE-PU; Poly Lack) varnish as the only carbon source. Of the eight best Impranil-degrading strains, the six best degraders belonged to the Cladosporium cladosporioides complex, including the species C. pseudocladosporioides, C. tenuissimum, C. asperulatum, and C. montecillanum, and the two others were identified as Aspergillus fumigatus and Penicillium chrysogenum The best Impranil degrader, C. pseudocladosporioides strain T1.PL.1, degraded up to 87% after 14 days of incubation. Fourier transform infrared (FTIR) spectroscopy analysis of Impranil degradation by this strain showed a loss of carbonyl groups (1,729 cm(-1)) and N-H bonds (1,540 and 1,261 cm(-1)), and gas chromatography-mass spectrometry (GC-MS) analysis showed a decrease in ester compounds and increase in alcohols and hexane diisocyanate, indicating the hydrolysis of ester and urethane bonds. Extracellular esterase and low urease, but not protease activities were detected at 7 and 14 days of culture in Impranil. The best eight Impranil-degrading fungi were also able to degrade solid foams of the highly recalcitrant PE-PU type to different extents, with the highest levels generating up to 65% of dry-weight losses not previously reported. Scanning electron microscopy (SEM) analysis of fungus-treated foams showed melted and thinner cell wall structures than the non-fungus-treated ones, demonstrating fungal biodegradative action on PE-PU.Polyurethane waste disposal has become a serious problem. In this work, fungal strains able to efficiently degrade different types of polyurethanes are reported, and their biodegradative activity was studied by different experimental approaches. Varnish biodegradation analyses showed that fungi were able to break down the polymer in some of their precursors, offering the possibility that they may be recovered and used for new polyurethane synthesis. Also, the levels of degradation of solid polyether polyurethane foams reported in this work have never been observed previously. Isolation of efficient polyurethane-degrading microorganisms and delving into the mechanisms they used to degrade the polymer provide the basis for the development of biotechnological processes for polyurethane biodegradation and recycling.

Dataset Information

Life Cycle Assessment of Polyurethane Foams from Polyols Obtained through Chemical Recycling.

Publications

Life Cycle Assessment of Polyurethane Foams from Polyols Obtained through Chemical Recycling.

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