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Investigation of Molten Metal Infiltration into Micropore Carbon Refractory Materials Using X-ray Computed Tomography.

ABSTRACT: The lifetime of a blast furnace (BF), and, consequently, the price of steel, strongly depends on the degradation of micropore carbon refractory materials used as lining materials in the BF hearth. One of the major degradation mechanisms in the BF hearth is related to the infiltration and dissolution of refractory materials in molten metal. To design new and more resilient materials, we need to know more about degradation mechanisms, which can be achieved using laboratory tests. In this work, we present a new investigation method of refractory materials infiltration resistance. The designed method combines a standard degradation test (hot metal penetration test) with X-ray computed tomography (XCT) measurements. Application of XCT measurements before and after molten metal infiltration allows observing changes in the micropore carbon refractory material's microstructure and identifying the elements of the open pore structure that are crucial in molten metal infiltration.

SUBMITTER: Stec J

PROVIDER: S-EPMC8228681 | biostudies-literature | 2021 Jun

REPOSITORIES: biostudies-literature

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Investigation of Molten Metal Infiltration into Micropore Carbon Refractory Materials Using X-ray Computed Tomography.

Stec Jakub J Tarasiuk Jacek J Wroński Sebastian S Kubica Piotr P Tomala Janusz J Filipek Robert R

Materials (Basel, Switzerland) 20210608 12

The lifetime of a blast furnace (BF), and, consequently, the price of steel, strongly depends on the degradation of micropore carbon refractory materials used as lining materials in the BF hearth. One of the major degradation mechanisms in the BF hearth is related to the infiltration and dissolution of refractory materials in molten metal. To design new and more resilient materials, we need to know more about degradation mechanisms, which can be achieved using laboratory tests. In this work, we ...[more]

PMID: 34201154

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Project description:PurposeTo develop a tool to produce accurate, well-validated x-ray spectra for standalone use or for use in an open-access x-ray/CT simulation tool. Spectrum models will be developed for tube voltages in the range of 80 kVp through 140 kVp and for anode takeoff angles in the range of 5° to 9°.MethodsSpectra were initialized based on physics models, then refined using empirical measurements, as follows. A new spectrum-parameterization method was developed, including 13 spline knots to represent the bremsstrahlung component and 4 values to represent characteristic lines. Initial spectra at 80, 100, 120, and 140 kVp and at takeoff angles from 5° to 9° were produced using physics-based spectrum estimation tools XSPECT and SpekPy. Empirical experiments were systematically designed with careful selection of attenuator materials and thicknesses, and by reducing measurement contamination from scatter to <1%. Measurements were made on a 64-row CT scanner using the scanner's detector and using multiple layers of polymethylmethacrylate (PMMA), aluminum, titanium, tin, and neodymium. Measurements were made at 80, 100, 120, and 140 kVp and covering the entire 64-row detector (takeoff angles from 5° to 9°); a total of 6,144 unique measurements were made. After accounting for the detector's energy response, parameterized representations of the initial spectra were refined for best agreement with measurements using two proposed optimization schemes: based on modulation and based on gradient descent. X-ray transmission errors were computed for measurements vs calculations using the nonoptimized and optimized spectra. Half-value, tenth-value, and hundredth-value layers for PMMA, Al, and Ti were calculated.ResultsSpectra before and after parameterization were in excellent agreement (e.g., R2 values of 0.995 and 0.997). Empirical measurements produced smoothly varying curves with x-ray transmission covering a range of up to 3.5 orders of magnitude. Spectra from the two optimization schemes, compared with the unoptimized physic-based spectra, each improved agreement with measurements by twofold through tenfold, for both postlog transmission data and for fractional value layers.ConclusionThe resulting well-validated spectra are appropriate for use in the open-access x-ray/CT simulator under development, the x-ray-based Cancer Imaging Toolkit (XCIST), or for standalone use. These spectra can be readily interpolated to produce spectra at arbitrary kVps over the range of 80 to 140 kVp and arbitrary takeoff angles over the range of 5° to 9°. Furthermore, interpolated spectra over these ranges can be obtained by applying the standalone Matlab function available at https://github.com/xcist/documentation/blob/master/XCISTspectrum.m.

Dataset Information

Investigation of Molten Metal Infiltration into Micropore Carbon Refractory Materials Using X-ray Computed Tomography.

Publications

Investigation of Molten Metal Infiltration into Micropore Carbon Refractory Materials Using X-ray Computed Tomography.

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