Thermo-Mechanical Behaviour of Flax-Fibre Reinforced Epoxy Laminates for Industrial Applications.
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ABSTRACT: The present work describes the experimental mechanical characterisation of a natural flax fibre reinforced epoxy polymer composite. A commercial plain woven quasi-unidirectional flax fabric with spun-twisted yarns is employed in particular, as well as unidirectional composite panels manufactured with three techniques: hand-lay-up, vacuum bagging and resin infusion. The stiffness and strength behaviours are investigated under both monotonic and low-cycle fatigue loadings. The analysed material has, in particular, shown a typical bilinear behaviour under pure traction, with a knee yield point occurring at a rather low stress value, after which the material tensile stiffness is significantly reduced. In the present work, such a mechanism is investigated by a phenomenological approach, performing periodical loading/unloading cycles, and repeating tensile tests on previously "yielded" samples to assess the evolution of stiffness behaviour. Infrared thermography is also employed to measure the temperature of specimens during monotonic and cyclic loading. In the first case, the thermal signal is monitored to correlate departures from the thermoelastic behaviour with the onset of energy loss mechanisms. In the case of cyclic loading, the thermoelastic signal and the second harmonic component are both determined in order to investigate the extent of elastic behaviour of the material.
Project description:Advanced hierarchical carbon fiber epoxy laminates with an engineered interface using in situ-grown ZnO nanorods on carbon fiber resulted in strong mechanical interlocking with the matrix. To further strengthen the interface, "site-specific" modification was realized by modifying the ZnO nanorods with bismaleimide (BMI), which facilitates "thermo-reversible" bonds with graphene oxide (GO) present in the matrix. The resulting laminates exhibited an improvement in flexural strength by 20% and in interlaminar shear strength (ILSS) by 28%. In order to gain a mechanistic insight, few laminates were prepared by "nonselectively" modifying the ZnO-grown carbon fiber (CF) with BMI. The "nonselectively" modified laminates showed flexural strength and ILSS improvement by 43 and 39%, respectively. The "nonselective" modification resulted in a strong improvement in mechanical properties; however, the "site-specific" modification yielded a higher self-healing efficiency (81%). Raman spectroscopy, scanning electron microscopy (SEM) micrographs, atomic force microscope (AFM) analysis, and contact angle analysis indicated a strong interaction of the modified CFs with the resin. Enhanced surface area and energy, along with a decrease in segmental molecular mobility observed from dynamic mechanical analysis, confirmed the mechanism for a better performance. Microscopic images revealed an improved interfacial behavior of the fractured samples, indicating a higher interfacial adhesion in the modified laminates. Besides mechanical properties, these laminates also showed excellent electromagnetic interference (EMI) shielding performance. The laminates with only ZnO-modified CF showed a high shielding effectiveness of -47 dB.
Project description:Natural fibres have a high potential as reinforcement of polymer matrices, as they combine a high specific strength and modulus with sustainable production and reasonable prices. Modifying the fibre surface is a common method to increase the adhesion and thereby enhance the mechanical properties of composites. In this study, a novel sustainable surface treatment is presented: the fungal enzyme laccase was utilised with the aim of covalently binding the coupling agent dopamine to flax fibre surfaces. The goal is to improve the interfacial strength towards an epoxy matrix. SEM and AFM micrographs showed that the modification changes the surface morphology, indicating a deposition of dopamine on the surface. Fibre tensile tests, which were performed to check whether the fibre structure was damaged during the treatment, showed that no decrease in tensile strength or modulus occurred. Single fibre pullout tests showed a 30% increase in interfacial shear strength (IFSS) due to the laccase-mediated bonding of the coupling agent dopamine. These results demonstrate that a laccase + dopamine treatment modifies flax fibres sustainably and increases the interfacial strength towards epoxy.
Project description:Regardless of the excellent properties of glass ionomer cements, their poor mechanical properties limit their applications to non-load bearing areas. This study aimed to investigate the effect of incorporated short, chopped and randomly distributed flax fibers (0, 0.5, 1, 2.5, 5 and 25 wt%) on setting reaction kinetics, and mechanical and morphological properties of glass ionomer cements. Addition of flax fibers did not significantly affect the setting reaction extent. According to their content, flax fibers increased the compressive (from 148 to 250 MPa) and flexure strength (from 20 to 42 MPa). They also changed the brittle behavior of glass ionomer cements to a plastic one. They significantly reduced the compressive (from 3 to 1.3 GPa) and flexure modulus (from 19 to 14 GPa). Accordingly, flax fiber-modified glass ionomer cements could be potentially used in high-stress bearing areas.
Project description:Nine alkali-activated concrete beams were produced and tested under pure torsional load to failure. The alkali-activated concrete beams were produced with following variables: (i) fibres only, (ii) conventionally reinforced or (iii) a hybrid of both fibres and conventional steel reinforcement. The fibres only beams were found to have approximately 20% higher cracking torque than conventionally reinforced beams. However, fibres only beams were observed to have lower post crack ductility and inconsistent post crack behaviour, in comparison to conventionally reinforced alkali-activated concrete (AAC) beams. On the other hand, the hybrid reinforcements in AAC beams were found to demonstrate more ductile post crack behaviour consistently of the beams tested. Hybrid reinforcement was also shown to have 20% and 25% improvement in cracking and ultimate torque compared to conventionally reinforced, which suggests that it is suitable for industrial applications to improve structure capacity. The ultimate torque results of the beams were compared to an analytical model that considered the contribution of fibres. It was found that the ultimate torque of the hybrid reinforced beam has good correlation with the model but overestimated conventionally reinforced beams.
Project description:The data presented in this research show the results of the experimental study of acoustic behaviour of coconut fibre-reinforced concrete (CFRC). The CFRC was added in percentages of 0.25%, 0.5%, 0.75% and 1% of cement. The acoustic test was conducted to determine the amount of sound that can be absorbed by the fibre. The data showed that the concrete reinforced with coconut fibre had the highest sound absorptive power, of which fibre treated absorbed more sound than other fibres, this is because washing of fibre increase the lignin content which is responsible for the sound absorbing property. The data also showed that the curing time had no effect on the absorbing property of the CFRC. The data presented will be useful in the construction of sound proof reinforced concrete slabs, walls and other elements.
Project description:Nanosilica particles were utilized as secondary reinforcement to enhance the strength of the epoxy resin matrix. Thin glass fibre reinforced polymer (GFRP) composite laminates of 3 ± 0.25 mm were developed with E-Glass mats of 610 GSM and LY556 epoxy resin. Nanosilica fillers were mixed with epoxy resin in the order of 0.25, 0.5, 0.75 and 1 wt% through mechanical stirring followed by an ultrasonication method. Thereafter, the damage was induced on toughened laminates through low-velocity drop weight impact tests and the induced damage was assessed through an image analysis tool. The residual compression strength of the impacted laminates was assessed through compression after impact (CAI) experiments. Laminates with nanosilica as secondary reinforcement exhibited enhanced compression strength, stiffness, and damage suppression. Results of Fourier-transform infrared spectroscopy revealed that physical toughening mechanisms enhanced the strength of the nanoparticle-reinforced composite. Failure analysis of the damaged area through scanning electron microscopy (SEM) evidenced the presence of key toughening mechanisms like damage containment through micro-cracks, enhanced fiber-matrix bonding, and load transfer.
Project description:This paper aims to estimate the enhancement in the energy absorption characteristics of the glass fiber reinforced composites (GFRP) by embedding prestrained pseudo-elastic shape memory alloy (SMA) that was used as a secondary reinforcement. The pseudo-elastic SMA (PE-SMA) embedded were in the form of wires and have an equiatomic composition (i.e., 50%-50%) of nickel (Ni) and titanium (Ti). These specimens are fabricated using a vacuum-assisted resin infusion process. The estimation is done for the GFRP and SMA/GFRP specimens at four different impact velocities (65, 75, 85, and 103 m/s) using a gas-gun impact set-up. At all different impact velocities, the failure modes change as we switch from GFRP to SMA/GFRP specimen. In the SMA/GFRP specimen, the failure mode changed from delamination in the primary region to SMA-pull out and SMA deformation. This leads to an increase in the ballistic limit. It is observed that energy absorbed by SMA/GFRP specimens is higher than the GFRP specimens subjected to the same levels of impact energy. To understand the damping capabilities of SMA embedment, vibration signals are captured, and the damping ratio is calculated. SMA dampens the vibrations imparted by the projectile to the specimen. The damping ratio of the SMA/GFRP specimens is higher than the GFRP specimens. The damping effect is more prominent below the ballistic limit when the projectile got rebounded (65 m/s).
Project description:Traditionally, polymers and macromolecular components used in the foam industry are mostly derived from petroleum. The current transition to a bio-economy creates demand for the use of more renewable feedstocks. Soybean oil is a vegetable oil, composed mainly of triglycerides, that is suitable material for foam production. In this study, acrylated epoxidized soybean oil and variable amounts of cellulose fibres were used in the production of bio-based foam. The developed macroporous bio-based architectures were characterised by several techniques, including porosity measurements, nanoindentation testing, scanning electron microscopy, and thermogravimetric analysis. It was found that the introduction of cellulose fibres during the foaming process was necessary to create the three-dimensional polymer foams. Using cellulose fibres has potential as a foam stabiliser because it obstructs the drainage of liquid from the film region in these gas-oil interfaces while simultaneously acting as a reinforcing agent in the polymer foam. The resulting foams possessed a porosity of approximately 56%, and the incorporation of cellulose fibres did not affect thermal behaviour. Scanning electron micrographs showed randomly oriented pores with irregular shapes and non-uniform pore size throughout the samples.
Project description:This data article presents four experimental sets of results related to flax fibre composites with epoxy shape memory polymer matrix: water vapor absorption, mass diffusion immersed in water, hygroscopic expansion, mechanical properties. The water vapor absorption tests are described in raw data related to four types of laminates with weights measured at different relative humidity (0%, 9%, 33%, 44%,75%, 85% and 100%). The mass diffusion experiments are related to weights of immersed samples over time. The unidirectional composite hygroscopic expansion is also measured along the fibre longitude and transverse directions. The mechanical properties of flax composite at various temperatures (20°C, 40°C, 60°C, 80°C and 100°C) and humidity environments (50% and immersed) are also described. Load-displacement diagrams of the hygromorph composites are converted into stress-strain diagrams via a compliance calibration, from which the tensile moduli are extracted. The data presented in this article can provide a benchmark for the development of new models, or for the determination of other properties via post processing. The detailed interpretation of the data can be found in [1]. The data is available in the Mendeley Data repository at [2].
Project description:Herein, the interface of epoxy and graphene oxide (GO) is tailored through hydroxylated poly(ether ether ketone) (HPEEK). The resultant modification (HPEEK-g-GO) improved the interfacial adhesion between epoxy and carbon fiber (CF) in the laminates. This strategy resulted in improved tensile strength, modulus, and storage modulus by 8, 10, and 26%, respectively, with respect to control samples (epoxy/CF laminates). The HPEEK-g-GO was thoroughly characterized using spectroscopic techniques and was infused using vacuum-enhanced resin infusion technology into the epoxy/CF laminates. To address the challenges involved with primary agglomeration, the composite formulation was subjected to mechanical stirring coupled with bath sonication throughout the mixing process. The improved structural properties in epoxy/CF laminates were attributed to HPEEK-g-GO "interconnects", which provided the necessary reinforcement owing to better interfacial adhesion with the CF mat as inferred from the fracture surface morphology assessed using SEM. In addition, the epoxy laminates containing HPEEK-g-GO also showed flame-retardant properties along with good thermal stability. The electromagnetic interference shielding capability of the modified laminates was also evaluated in the frequency range of 12-18 GHz. It was observed that the laminates exhibited a shielding effectiveness of -50 dB. Thus, this strategy offers some promise in fabricating epoxy/CF laminates with multifunctional properties through HPEEK-g-GO "interconnects".